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E-mail
487190991@qq.com
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Phone
13296043269
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Address
No. 1111 Yanke Plaza, Xinzhen Street, Xinqiao Town, Songjiang District, Shanghai
Shanghai Qingyi Intelligent Machinery Co., Ltd
487190991@qq.com
13296043269
No. 1111 Yanke Plaza, Xinzhen Street, Xinqiao Town, Songjiang District, Shanghai
A certain household goods limited company has purchased a dual chamber vacuum packaging machine from our company
1、 Customer Background: The 'Sweet Worries' Behind Growth
A certain household goods Co., Ltd. is a modern enterprise dedicated to the research and development, production, and sales of high-quality household cleaning and personal care products. With its innovative product design and excellent product quality, it has rapidly risen in e-commerce and new retail channels in recent years, and the order volume continues to rise.
However, the rapid growth of the business has also brought tremendous pressure to the company's backend production and packaging processes. Manager Wang from the company's production department candidly stated, "We are pleased to see that our products are well received in the market, but the packaging workshop has become a bottleneck in our entire production processDouble chamber vacuum packaging machineThe speed cannot keep up, and there are often situations where semi-finished products pile up and shipments are delayed, which makes us very anxious. ”
2、 Challenges Faced: Four Major Challenges of Traditional Packaging Models
Before introducing new equipment, the daily necessities company mainly relied on two old dual chamber vacuum packaging machines for product packaging, facing the following four core challenges:
Low production efficiency, unable to meet order requirements: The working mode of the dual chamber packaging machine is a cycle of "loading vacuum sealing unloading", which requires waiting for each cycle and cannot operate continuously. During peak order periods, even if two machines are operating at full capacity, they often become a "bottleneck" for the production line, severely restricting overall production capacity.
The uneven packaging quality affects the brand image: the accuracy of old equipment decreases, resulting in unstable vacuum degree and unstable sealing. Some products have problems such as air leakage, moisture, and pollution during transportation and storage, which not only cause product damage but also affect consumers' trust in the brand.
The labor cost is high and the labor intensity is high: the dual chamber machine requires one worker to be specifically responsible for operation, from placing bags, retrieving bags to organizing, the process is cumbersome. In order to meet the deadline, it is sometimes necessary to increase manpower, resulting in high labor costs, and workers who repeat a single action for a long time are prone to fatigue and have a relatively high error rate.
Low space utilization and inconvenient management: Two dual room machines occupy a considerable workshop area, but the output efficiency is not proportional. The scattered equipment layout also makes workshop management appear chaotic, which is not conducive to achieving standardized production.
3、 Solution: Introducing a dual chamber vacuum packaging machine to open a new chapter in efficient production
In order to solve the packaging bottleneck, after multiple investigations and comparisons, the daily necessities company finally chose to introduce a high-performance fully automatic double chamber vacuum packaging machine from Shanghai Qingyi Company. The core advantage of this device lies in its unique dual studio alternating operation mode, which meets the production needs of daily necessities companies.
Combining the core advantages of the equipment with customer applications:
Efficiency Doubling and Seamless Connection: The dual chamber design means that while one studio is vacuuming and sealing, operators can simultaneously prepare for loading in the other studio. Two studios work alternately, with almost no waiting time. According to calculations, the packaging efficiency has increased by nearly 100% compared to the previous dual chamber machine, breaking through production bottlenecks and easily coping with the peak orders brought by major promotional activities such as "Double Eleven".
Enhancing brand value: The new equipment adopts a powerful vacuum pump and an intelligent temperature control system, ensuring that each package of products can reach the set vacuum degree, and the sealing is smooth, firm, and beautiful. Both soft cleaning cloths and fragile nano sponges can be protected. The customer complaint rate caused by packaging issues has decreased by over 90%, and the neat and uniform packaging image has further enhanced the display effect and brand level of the shelves.
One person operation, cost reduction and efficiency improvement: The optimized workflow enables one operator to easily manage the entire equipment. The labor intensity is greatly reduced, and workers only need to focus on alternately placing products without frequent waiting and handling. This move directly helped the company save 50% of the labor costs for packaging positions and freed up excellent employees to invest in more valuable quality inspection and management work.
Compact design, optimized production line layout: The dual chamber machine achieves double output on a compact body, significantly improving output efficiency per unit area. This enables the daily necessities company to re plan the workshop layout, making the production line smoother and cleaner, and reserving space for future intelligent upgrades.
4、 Implementation effect and customer feedback
Since the dual chamber vacuum packaging machine was put into use, the packaging workshop of a daily necessities company has been completely transformed. The changes in production data are the most powerful proof:
Capacity: The daily packaging capacity has been increased from 8000 packages to 16000 packages.
Cost: The labor cost in the packaging process is saved by nearly 10000 yuan per month.
Quality: The defect rate of product packaging has decreased from about 5% to below 0.5%.
Manager Wang from the production department expressed satisfaction during the follow-up visit, saying, "This dual chamber vacuum packaging machine is not just an equipment for us, but also a strategic investment. It solves not only efficiency issues, but also quality and cost issues. Now, we can calmly accept any market challenge because we know that the production guarantee at the back end is as solid as a rock. This gives us confidence in future market expansion


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