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How to conduct insulation testing after laying waterproof cables?
Date: 2025-07-22Read: 27

The following is the standardized insulation testing process and operating points for waterproof cable laying:


1、 Preparation before testing

  1. Safe power-off and discharge

    • Cut off all power sources of the cable and hang and lock it. Use a discharge rod to discharge the conductor and metal sheath continuously for ≥ 2 minutes to eliminate residual charges.

    • Detect environmental humidity<80%, temperature should be within the range of 5-35 ℃, avoid rainy or high humidity periods
      .

  2. Equipment selection and calibration

    Cable type Megohmmeter voltage Equipment Requirements
    Low voltage (≤ 1kV) 1000V Open circuit test pointer to ∞, short circuit reset to zero
    High voltage (>1kV) 2500V/5000V Select multi output instruments such as ETCR3500

2、 Test operation process

  1. Wiring specifications

    • Test the insulation between each core and other parallel grounded core wires in sequence (e.g. test four times for a four core cable)

    • Shielding layer connected to G terminal to eliminate surface leakage current interference
      .

    • single-core cableConnect the L end to the conductor and the E end to the metal sheath (connect to the grounding wire when there is no sheath)

    • multi-core cable‌:

  2. Parameter Setting and Measurement

    • Shake the handle at a constant speed of 120 revolutions per minute and maintain a stable test voltage for 1 minute

    • Record the insulation resistance value (unit: M Ω) at 60 seconds, and synchronously record the value of the high-voltage cable for 15 seconds to calculate the absorption ratio (R60s/R15s)
      .