The main structure of the teaching industry dual adaptive universal shaft centering training platform is as follows: the training platform includes tooling fixtures, universal shafts, fixture components with laser indicator coarse adjustment, three-phase asynchronous motors, work platforms, reducers, tool and material cabinets, measuring tool drawers, and electrical control boxes. The training desktop is equipped with a work platform, and the reducer is fixedly installed on the left side of the work platform. The three-phase asynchronous motor is installed on the right side through an adjustment mechanism. The tool and material cabinet is located in the lower right corner of the box, with the measuring drawer above it. The electrical control box is installed in the middle left position of the training table.
Teaching industry dual adaptive universal shaft centering training platform
Teaching industry dual adaptive universal shaft centering training platform
The teaching equipment for shaft alignment training is mainly used for professional teaching, professional athlete selection, and skill training in vocational colleges. The following is an introduction to the VALENIAN-SAT600 universal joint centering training platform as an example:
main structureThe training platform includes fixtures, universal axis, fixture components with laser indicator coarse adjustment, three-phase asynchronous motor, work platform, reducer, tool and material cabinet, measuring drawer, and electrical control box. The training desktop is equipped with a work platform, and the reducer is fixedly installed on the left side of the work platform. The three-phase asynchronous motor is installed on the right side through an adjustment mechanism. The tool and material cabinet is located in the lower right corner of the box, with the measuring drawer above it. The electrical control box is installed in the middle left position of the training table.
Principle of AlignmentThe reducer is connected to the three-phase asynchronous motor through a universal shaft coupling fixedly installed on the shaft. The three-phase asynchronous motor is adjusted using fixtures, and the adjustment base is installed on the slide rail of the work platform through the bottom groove. The motor is fixed in the center of the adjustment base surface. There are four sets of adjustment blocks installed on the working platforms on both sides of the adjustment base, each set of adjustment blocks is equipped with a laser alignment instrument and a target. By adjusting the mechanism to change the spatial position of the three-phase asynchronous motor, the laser beams on both sides are directed towards the center of the opposite target, achieving axis alignment.
Main parametersThe working power supply is three-phase five wire AC380V ± 10%, 50Hz; the external dimensions are approximately 1200mm × 750mm × 1100mm; the motor power is 1.5KW; the laser centering instrument sensor is a 29mm CCD with a linear laser, measuring distances of 0.23 to 6.6ft, with a measurement error of less than 0.5% ± 5 μ m, a display resolution of 10um, and a 5.6 'color resistive touch screen LCD.
Practical training contentIncluding device awareness, familiarity with the structure and functions of each component of the training platform; Learn the principle of alignment, understand the principle of shaft alignment, and master the method of adjusting motor position; Training in centering operation, equipment installation and debugging, using laser centering instrument to measure and adjust motor position, achieving precise centering; Verify the centering effect, start the motor, observe the operation of the reducer, and recheck the centering accuracy; Data recording and analysis, recording process data, analyzing and summarizing experience, skills, and factors affecting the accuracy of alignment.
In addition, VALENIAN also has the SAT500 shaft alignment training platform, which has the greatest advantage of high flexibility and adjustability. Each component can be flexibly adjusted, and teachers can freely create diverse alignment problems and simulate various alignment faults according to teaching needs.
