German chocolate emulsifier

SGNThe speed of the chocolate emulsifier can reach up to 14000 rpm, which is 4-5 times that of a regular emulsifier; Adopting German Bergman double end mechanical seals, the equipment is stable and the production efficiency is high!

The processing of chocolateCocoa beans are dried and stored before being purchased from chocolate raw material factories, and the processing process begins. It can be roughly divided into steps such as baking, crushing, blending and grinding, refining, deacidification, tempering the mold, etc. After crushing cocoa beans, the outflow from the kernels becomes a thick paste, which is often used for medical and cosmetic purposes; The remaining cocoa residue is then rolled to become the raw material for chocolate; After blending and grinding, chocolate began to differentiate between bitter and sweet, milk, and other flavors.



German chocolate emulsifierOperating principle:Under the high-speed rotation of the electric motor, the material of the high shear emulsifier directly enters the high shear crushing zone from the inlet. Through a special crushing device, some large powder lumps, sticky blocks, clumps and other particles in the fluid are quickly crushed, and then sucked into the shear crushing zone. In a very narrow working passage, strong friction and grinding crushing are generated due to the relative high-speed cutting of the rotor blade and stator blade. Under the action of mechanical motion and centrifugal force, the crushed and refined material is re pressed into the precision grinding zone for grinding and crushing. The precision grinding is divided into three stages, and the more outward the first stage is extended, the higher the accuracy of the grinding disc, the smaller the tooth pitch, the longer the linear velocity, and the finer the material is ground. At the same time, the fluid gradually extends radially in a curve. The directional velocity of the fluid changes instantly at each level, and is subjected to millions of high-speed shearing, strong friction, extrusion grinding, particle crushing, etc. per minute. After passing through three precision grinding zones for millions of high-speed shearing, grinding, and crushing, the liquid material molecular chain breaks, particle crushing, liquid particle tearing, and other effects are produced, enabling the material to fully achieve the purpose of dispersion, crushing, emulsification, homogenization, and refinement. The fineness of the liquid material can reach 0.5um.

German chocolate emulsifierMain purpose:The high shear emulsifier is suitable for ultrafine grinding of wet materials in the pharmaceutical, food, chemical, and other industries. It can crush, emulsify, homogenize, and mix various semi wet and emulsion substances, and its main technical indicators have reached the advanced level of similar foreign products.

Advantage:GRSThe 2000 series is specifically designed for the production of colloidal solutions, especially those that require good emulsification and dispersion effects.GRSThe line speed of 2000 is very high, and the shear gap is very small, so when the material passes through, the frictional force formed is relatively intense, resulting in what is commonly known as wet grinding. The fixed rotor is made into a circular cone shape, with three-level sawtooth protrusions and grooves with increasing precision. The stator can be infinitely adjusted to the desired distance between it and the rotor. Under enhanced fluid turbulence, grooves can change direction at each stage. High quality surface polishing and structural materials can meet various requirements of different industries.

A grinding rotor with a three-level misaligned tooth structure, matched with a precise stator cavity. This vertical emulsifier has a speed that is more than three times faster than ordinary horizontal emulsifiers, and the maximum speed can reach 14000 RPM. So it can achieve better dispersion wet grinding effect.
SGNEmulsifier speed: 7890/13789RPM. It can be accelerated through variable frequency speed regulation and belt. Our bearings can withstand 140000RPM (3-4 times their speed and 3-4 times their grinding force, resulting in smaller grinding fineness).